Synthesis and application reactive antimicrobial copolymers for textile fibers

ABSTRACT

Embodiments of the present disclosure provide polymer compositions, methods of making polymer compositions, structures (e.g., textile articles) having the polymer composition covalently bonded to the structure, methods of attaching the polymer to the surface of the structure, methods of decreasing the amount of microorganisms formed on a structure, and the like.

CROSS-REFERENCE TO RELATED APPLICATION

This application is the 35 U.S.C. §371 national stage of PCT application having serial number PCT/US2011/033842,filed on Apr. 26, 2011. This application also claims priority to and benefit U.S. Provisional Application No. 61/327,774 filed on Apr. 26, 2010, both of which are incorporated by reference in their entireties.

BACKGROUND

An antimicrobial agent is defined as a substance which kills or inhibits the growth of microbial cells. There are two general types of antimicrobial agents: one that kills the microbe is called a microbiocide and one that stops the growth of microbes called a microbiostat. Antimicrobial agents play a vital role in areas such as health care, hospitals, food packaging and storage, water purification, dental care, and household sanitation. Finishing with antimicrobial agents protects the user of a textile material against microbes related to aesthetic, hygienic or medical problems and protects the textile material itself against biodeterioration from mold, mildew and rot-producing fungi. Today there is substantial market for antimicrobial textiles and is increasing rapidly due to consumer awareness and demand for hygienic clothing and active-wear. In 2000, worldwide production of antimicrobial textiles was 100,000 tons and 30,000 tons in Western Europe. Production increased more than 15% a year from 2001 to 2005 in Western Europe.

There are three different means by which these finishing agents work, namely 1) controlled release mechanism, 2) the regeneration principle, and 3) the barrier or blocking action. In the first mechanism, the textile material is finished with a leachable type of antimicrobial agent which is consumed over a period of time. This type of finishing agents loses effectiveness after a few laundry washes. Another problem associated with this type of finishing agent is that microbes can develop strains that are resistant to the finish and can cause cytotoxicity. Current examples of leachable type of finishing agents are silver ions, triclosan, and polyhexamethylene biguanides (PHMB). In the regeneration principle, the finish must be reactivated by some additional step after use. For antimicrobial halamine finished fabrics the reactivation can be done with chlorine bleach. The residual chlorine odor is a problem with this finish. In the barrier mechanism, the fabric can be finished with an inert physical barrier coating material or surface coatings which can kill microbes on contact. However, present solutions have not produced satisfactory solutions, and there is a need to provide alternative solutions.

SUMMARY

Embodiments of the present disclosure provide polymer compositions, methods of making polymer compositions, structures (e.g., textile articles) having the polymer composition covalently bonded to the structure, methods of attaching the polymer to the surface of the structure, methods of decreasing the amount of microorganisms formed on a structure, and the like.

An embodiment of a polymer, among others, includes a sulfated quaternary polyethylenimine (PEI) copolymer represented by Structure A (shown below), where R1 and R2 are each independently selected from an alkyl group, where A is a counter ion, and where m and n are each independently 1 to 25.

An embodiment of a structure, among others, includes a sulfated quaternary polyethylenimine (PEI) copolymer represented by Structure A, where R1 and R2 are each independently selected from an alkyl group, where A is a counter ion, where m and n are each independently 1 to 25, where the sulfated quaternary PEI copolymer is covalently attached to the structure, and where the structure has an antimicrobial characteristic.

An embodiment of a method of making a polymer, among others, includes: preparing a backbone of the polymer by deacylation of poly (2-ethyl-2-oxazoline) to produce linear polyethylenimines (PEI); preparing a pendant group; and grafting the pendant group to the backbone and then quaternizing with quaternizing compound to create a quaternary PEI having structure A.

An embodiment of a method of making a polymer, among others, includes: providing a sulfated quaternary polyethylenimine (PEI) copolymer having structure A; where R1 and R2 are each independently selected from an alkyl group, where A is a counter ion, and where m and n are each independently 1 to 25; introducing the sulfated quaternary PEI copolymer to a textile article having NH₂, OH, and/or SH groups while in the presence of an alkali solution; and reacting the sulfated quaternary PEI copolymer with the textile article to produce covalent bonds between the sulfated quaternary PEI copolymer and the textile article. An antibacterial textile article prepared using this method.

An embodiment of a structure, among others, includes: a deprotonated derivative of the polymer described herein covalently bound to polysaccharide (e.g., cellulose and/or hemicellulose).

Other compositions, structures, systems, methods, features, and advantages of the present disclosure will be, or become, apparent to one with skill in the art upon examination of the following drawings and detailed description. It is intended that all such additional systems, methods, features, and advantages be included within this description, be within the scope of the present disclosure, and be protected by the accompanying claims.

BRIEF DESCRIPTION OF THE DRAWINGS

Many aspects of the disclosed devices and methods can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the relevant principles. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.

FIG. 1 illustrates a reaction scheme for the synthesis of polyethylenimine.

FIG. 2 illustrates a reaction scheme for the synthesis of a pendant group.

FIG. 3 illustrates a reaction scheme for the synthesis of a sulfated quaternary PEI copolymer.

FIG. 4 illustrates a ¹H NMR spectrum of 2-(4-(6-bromohexyloxy) phenylsulfonyl)ethanol.

FIG. 5 illustrates a ¹³C NMR spectrum 2-(4-(6-bromohexyloxy) phenylsulfonyl)ethanol.

FIG. 6 illustrates a ¹H NMR spectrum of quaternary PEI copolymer.

FIG. 7A illustrates an FTIR spectrum of quaternary PEI.

FIG. 7B illustrates an FTIR spectrum of sulfated quaternary PEI.

FIGS. 8A and 8B illustrate digital images of plates streaked with S. aureus bacteria, where the FIG. 8A includes a control and FIG. 8B includes the sulfated quaternary PEI treated fabric.

FIGS. 9A and 9B illustrate digital images of plates streaked with E. coli bacteria, where FIG. 9A includes a control and FIG. 9B includes the sulfated quaternary PEI treated fabric.

FIGS. 10A and 10B illustrate digital images of plates streaked with S. aureus bacteria and E. coli bacteria, respectively.

FIG. 11 illustrates a reaction scheme of the sulfated quaternary PEI reacted with a fabric.

DETAILED DESCRIPTION

Before the present disclosure is described in greater detail, it is to be understood that this disclosure is not limited to particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present disclosure will be limited only by the appended claims.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present disclosure, the preferred methods and materials are now described.

All publications and patents cited in this specification are herein incorporated by reference as if each individual publication or patent were specifically and individually indicated to be incorporated by reference and are incorporated herein by reference to disclose and describe the methods and/or materials in connection with which the publications are cited. The citation of any publication is for its disclosure prior to the filing date and should not be construed as an admission that the present disclosure is not entitled to antedate such publication by virtue of prior disclosure. Further, the dates of publication provided could be different from the actual publication dates that may need to be independently confirmed.

As will be apparent to those of skill in the art upon reading this disclosure, each of the individual embodiments described and illustrated herein has discrete components and features that may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope or spirit of the present disclosure. Any recited method can be carried out in the order of events recited or in any other order that is logically possible.

Embodiments of the present disclosure will employ, unless otherwise indicated, techniques of chemistry, polymer chemistry, biology, and the like, which are within the skill of the art. Such techniques are explained fully in the literature.

The following examples are put forth so as to provide those of ordinary skill in the art with a complete disclosure and description of how to perform the methods and use the compositions and compounds disclosed and claimed herein. Efforts have been made to ensure accuracy with respect to numbers (e.g., amounts, temperature, etc.), but some errors and deviations should be accounted for. Unless indicated otherwise, parts are parts by weight, temperature is in ° C., and pressure is in atmospheres. Standard temperature and pressure are defined as 25° C. and 1 atmosphere.

Before the embodiments of the present disclosure are described in detail, it is to be understood that, unless otherwise indicated, the present disclosure is not limited to particular materials, reagents, reaction materials, manufacturing processes, or the like, as such can vary. It is also to be understood that the terminology used herein is for purposes of describing particular embodiments only, and is not intended to be limiting. It is also possible in the present disclosure that steps can be executed in different sequence where this is logically possible.

It must be noted that, as used in the specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a support” includes a plurality of supports. In this specification and in the claims that follow, reference will be made to a number of terms that shall be defined to have the following meanings unless a contrary intention is apparent.

Definitions:

As used herein, “alkyl” or “alkyl group” refers to a saturated aliphatic hydrocarbon chain and a substituted saturated aliphatic hydrocarbon chain which may be straight, branched, or cyclic, having 1 to 20 carbon atoms, where the stated range of carbon atoms includes each intervening integer individually, as well as sub-ranges. Examples of alkyl groups include, but are not limited to, methyl, ethyl, i-propyl, n -propyl, n-butyl, t-butyl, pentyl, hexyl, septyl, octyl, nonyl, decyl, and the like. The substitution can be with a halogen, for example.

The term “antimicrobial characteristic” refers to the ability to kill and/or inhibit the growth of microorganisms. A substance having an antimicrobial characteristic may be harmful to microorganisms (e.g., bacteria, fungi, protozoans, algae, and the like). A substance having an antimicrobial characteristic can kill the microorganism and/or prevent or substantially prevent the growth or reproduction of the microorganism.

The terms “bacteria” or “bacterium” include, but are not limited to, Gram positive and Gram negative bacteria. Bacteria can include, but are not limited to, Abiotrophia, Achromobacter, Acidaminococcus, Acidovorax, Acinetobacter, Actinobacillus, Actinobaculum, Actinomadura, Actinomyces, Aerococcus, Aeromonas, Afipia, Agrobacterium, Alcaligenes, Alloiococcus, Alteromonas, Amycolata, Amycolatopsis, Anaerobospirillum, Anabaena affinis and other cyanobacteria (including the Anabaena, Anabaenopsis, Aphanizomenon, Carnesiphon, Cylindrospermopsis, Gloeobacter Hapalosiphon, Lyngbya, Microcystis, Nodularia, Nostoc, Phormidium, Planktothrix, Pseudoanabaena, Schizothrix, Spirulina, Trichodesmium, and Umezakia genera) Anaerorhabdus, Arachnia, Arcanobacterium, Arcobacter, Arthrobacter, Atopobium, Aureobacterium, Bacteroides, Balneatrix, Bartonella, Bergeyella, Bifidobacterium, Bilophila Branhamella, Borrelia, Bordetella, Brachyspira, Brevibacillus, Brevibacterium, Brevundimonas, Brucella, Burkholderia, Buttiauxella, Butyrivibrio, Calymmatobacterium, Campylobacter, Capnocytophaga, Cardiobacterium, Catonella, Cedecea, Cellulomonas, Centipeda, Chlamydia, Chlamydophila, Chromobacterium, Chyseobacterium, Chryseomonas, Citrobacter, Clostridium, Collinsella, Comamonas, Corynebacterium, Coxiella, Crypto bacterium, Delftia, Dermabacter, Dermatophilus, Desulfomonas, Desulfovibrio, Dialister, Dichelobacter, Dolosicoccus, Dolosigranulum, Edwardsiella, Eggerthella, Ehrlichia, Eikenella, Empedobacter, Enterobacter, Enterococcus, Erwinia, Erysipelothrix, Escherichia, Eubacterium, Ewingella, Exiguobacterium, Facklamia, Filifactor, Flavimonas, Flavobacterium, Francisella, Fusobacterium, Gardnerella, Gemella, Globicatella, Gordona, Haemophilus, Hafnia, Helicobacter, Helococcus, Holdemania Ignavigranum, Johnsonella, Kingella, Klebsiella, Kocuria, Koserella, Kurthia, Kytococcus, Lactobacillus, Lactococcus, Lautropia, Leclercia, Legionella, Leminorella, Leptospira, Leptotrichia, Leuconostoc, Listeria, Listonella, Megasphaera, Methylobacterium, Microbacterium, Micrococcus, Mitsuokella, Mobiluncus, Moellerella, Moraxella, Morganella, Mycobacterium, Mycoplasma, Myroides, Neisseria, Nocardia, Nocardiopsis, Ochrobactrum, Oeskovia, Oligella, Orientia, Paenibacillus, Pantoea, Parachlamydia, Pasteurella, Pediococcus, Peptococcus, Peptostreptococcus, Photobacterium, Photorhabdus, Phytoplasma, Plesiomonas, Porphyrimonas, Prevotella, Propionibacterium, Proteus, Providencia, Pseudomonas, Pseudonocardia, Pseudoramibacter, Psychrobacter, Rahnella, Ralstonia, Rhodococcus, Rickettsia Rochalimaea Roseomonas, Rothia, Ruminococcus, Salmonella, Selenomonas, Serpulina, Serratia, Shewenella, Shigella, Simkania, Slackia, Sphingobacterium, Sphingomonas, Spirillum, Spiroplasma, Staphylococcus, Stenotrophomonas, Stomatococcus, Streptobacillus, Streptococcus, Streptomyces, Succinivibrio, Sutterella, Suttonella, Tatumella, Tissierella, Trabulsiella, Treponema, Tropheryma, Tsakamurella, Turicella, Ureaplasma, Vagococcus, Veillonella, Vibrio, Weeksella, Wolinella, Xanthomonas, Xenorhabdus, Yersinia, and Yokenella. Other examples of bacterium include Mycobacterium tuberculosis, M. bovis, M. typhimurium, M. bovis strain BCG, BCG substrains, M. avium, M. intracellulare, M. africanum, M. kansasii, M. marinum, M. ulcerans, M. avium subspecies paratuberculosis, Staphylococcus aureus, Staphylococcus epidermidis, Staphylococcus equi, Streptococcus pyogenes, Streptococcus agalactiae, Listeria monocytogenes, Listeria ivanovii, Bacillus anthracis, B. subtilis, Nocardia asteroides, and other Nocardia species, Streptococcus viridans group, Peptococcus species, Peptostreptococcus species, Actinomyces israelii and other Actinomyces species, and Propionibacterium acnes, Clostridium tetani, Clostridium botulinum, other Clostridium species, Pseudomonas aeruginosa, other Pseudomonas species, Campylobacter species, Vibrio cholera, Ehrlichia species, Actinobacillus pleuropneumoniae, Pasteurella haemolytica, Pasteurella multocida, other Pasteurella species, Legionella pneumophila, other Legionella species, Salmonella typhi, other Salmonella species, Shigella species Brucella abortus, other Brucella species, Chlamydi trachomatis, Chlamydia psittaci, Coxiella burnetti, Escherichia coli, Neiserria meningitidis, Neiserria gonorrhea, Haemophilus influenzae, Haemophilus ducreyi, other Hemophilus species, Yersinia pestis, Yersinia enterolitica, other Yersinia species, Escherichia coli, E. hirae and other Escherichia species, as well as other Enterobacteria, Brucella abortus and other Brucella species, Burkholderia cepacia, Burkholderia pseudomallei, Francisella tularensis, Bacteroides fragilis, Fudobascterium nucleatum, Provetella species, and Cowdria ruminantium, or any strain or variant thereof. The Gram-positive bacteria may include, but is not limited to, Gram positive Cocci (e.g., Streptococcus, Staphylococcus, and Enterococcus). The Gram-negative bacteria may include, but is not limited to, Gram negative rods (e.g., Bacteroidaceae, Enterobacteriaceae, Vibrionaceae, Pasteurellae and Pseudomonadaceae). In an embodiment, the bacteria can include Mycoplasma pneumoniae.

The term “protozoan” as used herein includes, without limitations flagellates (e.g., Giardia lamblia), amoeboids (e.g., Entamoeba histolitica), and sporozoans (e.g., Plasmodium knowlesi) as well as ciliates (e.g., B. coli). Protozoan can include, but it is not limited to, Entamoeba coli, Entamoeabe histolitica, Iodoamoeba buetschlii, Chilomastix meslini, Trichomonas vaginalis, Pentatrichomonas homini, Plasmodium vivax, Leishmania braziliensis, Trypanosoma cruzi, Trypanosoma brucei, and Myxoporidia.

The term “algae” as used herein includes, without limitations microalgae and filamentous algae such as Anacystis nidulans, Scenedesmus sp., Chlamydomonas sp., Clorella sp., Dunaliella sp., Euglena so., Prymnesium sp., Porphyridium sp., Synechoccus sp., Botryococcus braunii, Crypthecodiniurn cohnii, Cylindrotheca sp., Microcystis sp., Isochrysis sp., Monallanthus salina, M. minutum, Nannochloris sp., Nannochloropsis sp., Neochloris oleoabundans, Nitzschia sp., Phaeodactyluni tricornutum, Schizochytrium sp., Senedesmus obliquus, and Tetraselmis sueica as well as algae belonging to any of Spirogyra, Cladophora, Vaucheria, Pithophora and Enteromorpha genera.

The term “fungi” as used herein includes, without limitations, a plurality of organisms such as molds, mildews and rusts and include species in the Penicillium, Aspergillus, Acremonium, Cladosporium, Fusarium, Mucor, Nerospora, Rhizopus, Tricophyton, Botryotinia, Phytophthora, Ophiostoma, Magnaporthe, Stachybotrys and Uredinalis genera.

As used herein, the term “fiber” refers to filamentous material that can be used in fabric and yarn as well as textile fabrication. One or more fibers can be used to produce a fabric or yarn. Fibers include, without limitation, materials such as cellulose, fibers of animal origin (e.g., alpaca, angora, wool and vicuna), hemicellulose, lignin, polyesters, polyamides, rayon, modacrylic, aramids, polyacetates, polyxanthates, acrylics and acrylonitriles, polyvinyls and functionalized derivatives, polyvinylidenes, PTFE, latex, polystyrene-butadiene, polyethylene, polyacetylene, polycarbonates, polyethers and derivatives, polyurethane-polyurea copolymers, polybenzimidazoles, silk, lyocell, carbon fibers, polyphenylene sulfides, polypropylene, polylactides, polyglycolids, cellophane, polycaprolactone, “M5” (poly{diimidazo pyridinylene (dihydroxy) phenylene}), melamine-formadehyde, plastarch, PPOs (e.g., Zylon®), polyolefins, and polyurethane.

The term “textile article” can include garments, fabrics, carpets, apparel, furniture coverings, drapes, upholstery, bedding, automotive seat covers, fishing nets, rope, articles including fibers (e.g., natural fibers, synthetic fibers, and combinations thereof), articles including yarn (e.g., natural fibers, synthetic fibers, and combinations thereof), and the like.

Discussion:

In accordance with the purpose(s) of the present disclosure, as embodied and broadly described herein, embodiments of the present disclosure, in one aspect, relate to polymer compositions, methods of making polymer compositions, structures (e.g., textile articles) having the polymer composition covalently bonded to the structure, methods of attaching the polymer to the surface of the structure, methods of decreasing the amount of microorganisms formed on a structure, and the like.

The use of polymeric antimicrobial agents for textile materials holds much promise, and involves the third mechanism mentioned above. Polymeric antimicrobial agents have the advantages of being stable, non-volatile, durable, non-permeable through the skin, non-leachable, efficient and selective. Polymeric antimicrobial agents can be designed to endow desired functional properties to the finish.

Quaternary polyethylenimines (PEIs) have unique structural properties and kill bacteria upon contact. It is hypothesized that the positive charge on the polymer interacts with the negatively charged cell wall/membrane of the bacteria, and the hydrophobic side chain on quaternary amine disrupts the cell wall/membrane causing cell lysis. The mechanism is termed as a “hole-poking” mechanism.

In an embodiment the polymer is a sulfated quaternary PEI copolymer such as that shown below. R1 and R2 can each be independently selected from alkyl groups and m and n can each be independently selected to be 1 to 25 or 3 to 25.

R1 can have the general formula of C_(q)H_(2q+1), where q can be 1 to 25. In an embodiment, the hydrophobic side chain (R1) can include a hydrocarbon chain such as: octane or its derivatives (e.g., 2-ethylhexane, 3-(methyl)heptane, 6-methylheptane, 2-methylheptane), decane or its derivatives (e.g., 3, 7-dimethyl octane, 7-methyl nonane), dodecane or its derivatives (e.g., 4, 8-dimethyl decane, 2-methyl undecane, 3-methyl undecane, 9-methyl undecane, 10-methyl undecane), tridecane or its derivatives (e.g., 2-methyl dodecane, 3-methyl dodecane, 6-methyl dodecane, 7-methyl dodecane, 8-methyl dodecane, 9-methyl dodecane, 10-methyl dodecane, 11-methyl dodecane,), pentadecane or its derivatives (e.g., 3, 7, 11-trimethyl dodecane, 13-methyl tetradecane), hexadecane or its derivatives (e.g., 7-(methyl) pentadecane, 7-(3-propyl) tridecane), heptadecane or its derivatives (e.g., 11-methyl hexadecane, 14-methyl hexadecane, 2-methyl hexadecane), octadecane or its derivatives (e.g., 11-methyl heptadecane), nonadecane or its derivatives (e.g. 14-methyl octadecane) eicosane or its derivatives (e.g., 3, 7, 11, 15-tetramethyl hexadecane, 9-(3-propyl) heptadecane), heneicosane or its derivatives (e.g., 20-methylheneicosane), docosane or its derivatives (e.g., 20-methyl heneicosane), tetraconsane (e.g., 11-methyl tricosane), and a combination thereof, where the combination can include a polymer that includes two or more different hydrophobic side changes.

R2 can have the general formula C_(r)H_(2r), where r can be 1 to 25. In an embodiment, R2 can be ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, ordecyl. In an embodiment, R1 and R2 can be C₁₂H₂₅ and C₆H₁₂ groups, respectively.

The counter anion, A, on quaternary amine polymer can include anions such as chloride, bromide, iodide, alkyl sulfate anions (e.g., methyl sulfate, ethyl sulfate, dodecylsulfate), tetrafluoroborate, tosylate, sulfate, chlorate, or a combination thereof. In an embodiment, the counter anion is iodide.

In an embodiment, the sulfated quaternary PEI copolymer can be prepared by preparing a backbone of the polymer by deacylation of poly (2-ethyl-2-oxazoline) to produce linear polyethylenimines (PEI). Then a pendant group is prepared (e.g., the process in FIG. 2). The pendant group is grafted to the backbone and then quaternized with quaternizing compound (e.g., iodomethane, dimethyl sulfate, benzyl chloride, and methyl tosylate) to create a quaternary PEI.

In an embodiment, the pendant group can be prepared by treating bromoethanol with mercaptophenol to obtain 4-(2-hydroxyethylsulfanyl) phenol. Then the obtained product is reacted with 2KHSO₅.KHSO₄.K₂SO₄ to yield 4-(2-hydroxyethansulfonyl) phenol. Subsequently, the obtained intermediate is reacted with dibromohexane to yield 2-(4-(6-bromohexyloxy) phenylsulfonyl) ethanol to yield the pendant group. Alternatively, dibromohexane can be replaced with dibromoethane, 1,3-dibromopropane, 1,4-dibromobutane, 1,5-dibromopetane, 1,7-dibromoheptane, 1,8-dibromoocatne, 1,9-dibromononane, and 1,10-dibromodecane. In an embodiment, the pendant group has one bromo end group that can react with linear PEI and the hydroxy end of the pendant group is modified to generate a fiber reactive crosslinker.

In addition, embodiments of the present disclosure can include the sulfated quaternary PEI copolymer covalent bonded to a textile article (e.g., See FIG. 11). In an embodiment, the structure can include textile articles, fibers, filters or filtration units (e.g., HEPA for air and water), and the like. Additional details are described in Example 1.

In general, the sulfated quaternary PEI copolymer is introduced to a textile article having NH₂, OH, and/or SH groups in the presence of alkali solution (e.g., pH 8-12, dissolved in water) at a temperature of about 30 to 60° C. or 40 to 50° C. The sulfated quaternary PEI copolymer is covalently bonded to the NH, O, or S group on the textile article while H₂SO₄ is removed. The textile article having the covalently bonded sulfated quaternary PEI copolymer is advantageous since the textile article has antibacterial activity and retains the antibacterial activity for an extended period of time (e.g. days to week, to months, or to years).

EXAMPLES

Now having described the embodiments of the present disclosure, in general, Example 1 describes some additional embodiments of the present disclosure. While embodiments of present disclosure are described in connection with Example 1 and the corresponding text and figures, there is no intent to limit embodiments of the present disclosure to these descriptions. On the contrary, the intent is to cover all alternatives, modifications, and equivalents included within the spirit and scope of embodiments of the present disclosure.

Example 1

Embodiments of the present disclosure include the design of novel reactive polymeric antimicrobial finishing agent for application to textile materials using an existing simple application method such as the exhaust method. The chemicals which have an affinity towards textile fibers are applied through exhaustion process in dyeing machines. In textile industry, most of the chemical finishing processes are water based where water acts as a relatively cheap and safe solvent. The use of organic solvents is very limited in textile industry because of cost, flammability, toxicity and hazardous nature of most of the solvents [8].

The synthesized copolymer is ionic in nature with affinity towards textile fibers and dispersibility in water. The vinyl sulfone based reactive group on the polymer backbone can react with fiber to form a covalent linkage under appropriate pH and temperature conditions. The vinyl sulfone group can react with nucleophiles like thiols, amines, nitriles [9], and alcohols. The covalent attachment of active quaternary PEI will render the finish durable.

Materials:

The following chemicals were used as received in the synthesis and antibacterial testing: Poly (2-ethyl-2-oxazoline) (Aldrich), tert-amylalcohol (Aldrich), dimethylsulfoxide (DMSO) (Aldrich), 4-hydroxythiophenol (TCI America), 2-bromoethanol (Alfa Aesar), Oxone™ (2KHSO₅.KHSO₄.K₂SO₄) (Alfa Aesar), 1-bromododecane (Alfa Aesar), Iodomethane (Alfa Aesar), 1, 6 dibromohexane (Alfa Aesar), Nutrient agar (NA) (Difco™), and Nutrient Broth (NB) (Difco™). The desized and bleached, 100% cotton print cloth was purchased from Testfabric.inc, West Pittston, Pa. with specification of (weave 78×76, weight 102 g/m²) as a test fabric. The fabric was further cleaned by treatment with boiling water for 30 mins and oven dried. Gram positive and Gram negative bacteria namely, S. aureus (ATCC 6538) and E. coli (obtained from UGA dept of microbiology) were used in antibacterial testing.

Instrumental Methods:

The synthesized compounds were analyzed using proton (¹H) and carbon (¹³C) Nuclear Magnetic Resonance (NMR) spectroscopy and spectra were recorded using a Varian Mercury 300 NMR spectrometer working at 300 MHz. An internal standard of tetramethylsilane is used to report relative chemical shifts. Fourier Transform Infrared (FTIR) measurements were taken with a Nicolet model 6700 instrument at 128 scans with 4 cm⁻¹ resolution for analysis of compounds. The compound was thoroughly mixed and crushed with dry potassium bromide (KBr). A transparent pellet of mixture was made by using Beckman pelletizer to take FTIR spectra.

Syntheses:

Linear Polyethylenimine (PEI): The deacylation reaction was performed according to a literature procedure (PNAS, 2005, 102, 5679) [10] (FIG. 1). Three grams of the poly (2-ethyl-2-oxazoline, M_(w), 50 kDa) (POEZ) was added to 120 mL of 24% (w/v) HCl, followed by refluxing for 96 hours. The POEZ crystal dissolved completely in 1 hour, but a white precipitate appeared after 3 hours of refluxing. The precipitate was filtered and then air-dried. The protonated polymer was dissolved in water and neutralized with KOH solution and isolated by filtration. The white powder was isolated by filtration, washed with distilled water until the pH became neutral, and dried under vacuum. The yield of the reaction was 1.15 g (88%). The product was confirmed by proton NMR spectroscopy and the peak values are ¹H NMR (CDCl₃): δ, 2.72 (s, 4H, NCH₂CH₂N), 1.71 (1H, NH).

4-(2-hydroxyethylsulfanyl) phenol: (FIG. 2) (a) (4-(2-hydroxyethylsulfanyl) phenol) was synthesized by a modified literature procedure (pl add ref). 4-hydroxythiophenol (mercaptophenol) (6.00 g, 47.61 mmole), 2-bromoethanol (5.90 g, 47.6 mmol) and K₂CO₃ (6.6 g, 47.48 mmol) was stirred in dimethylformamide (DMF, 50 ml) at −5° C. for 30 minutes. The reaction mixture was then stirred for 12 hours at room temperature. The reaction mixture was poured in ice water (300 ml) and extracted with dichloromethane (DCM) (3×50 ml). The organic part was dried by MgSO₄ and then solvent was removed under a rotary evaporator. The crude product was purified on silica gel column by using a chloroform/methanol (94:6) solvent mixture. Yield: 72%. ¹H NMR (CDCl₃): δ, 8.01 (s, OH, 1H), 7.33 (d, 2H, J=8.7 Hz), 6.78 (d, 2H, J=8.7 Hz), 4.52 (s, OH, 1H), 3.67 (t, 2H, J=6 Hz), 2.99 (t, 2H, J=5.7).

4-(2-hydroxyethansulfonyl) phenol: In the next step, the reaction was carried out according to a literature procedure (Organic Process Research & Development, vol 7, No. 3, 2003)[11] in which 4-(2-hydroxyethylsulfanyl) phenol (5.85 g, 34.41 mmole) in methanol was stirred with Oxone™ (2KHSO₅.KHSO₄.K₂SO₄) (30.24 g) at 10° C. for 20 minutes and then at room temperature for 12 hours. The reaction mixture was filtered, 1 ml of 38-40% aqueous NaHSO₃ solution was added, and the pH adjusted to 7 using aqueous NaOH (28%) solution. The mixture was again filtered and the solvent removed by rotary evaporator. The crude product was purified on a silica gel column using DCM/methanol (91:9) solvent mixture. Solvent was removed by rotary evaporator to yield (75%) a solid white product. ¹H NMR (DMSO-d₆): δ, 10.56 (s, OH, 1H), 7.67 (d, 2H, J=7.8), 6.9 (d, 2H, J=7.5), 3.62 (t, 2H, J=6.9), 3.31 (t, 2H, J=6.6).

2-(4-(6-bromohexyloxy) phenylsulfonyl) ethanol: The intermediate (b) (5.22 g, 30.70 mmole) was then stirred with dibromohexane (31.52 g, 130.24 mmole) to create the intermediate (c). The reaction was carried out at room temperature for 16 hours under nitrogen atmosphere in DMF (70 ml) solvent in the presence of K₂CO₃ (4.3 g, 30.8 mmol). The reaction mixture was poured in ice water (300 ml) and extracted with DCM (3×50 mL). The organic part was dried with MgSO₄ and the solvent was removed by rotary evaporator. The crude product was purified on silica gel column using a DCM/methanol (95:5) solvent mixture. Yield: 54.25%. ¹H NMR (CDCl₃): δ, 7.84 (d, 2H, J=9 Hz), 7.06 (d, 2H, J=9 Hz), 4.04 (t, 2H, J=6 Hz), 3.98 (t, 2H, J=6.9 Hz), 3.43 (t, 2H, J=6.9 Hz), 3.32 (t, 2H, J=3.6 Hz), 1.9-1.7 (m, 4H), 1.6-1.4 (m, 4H). ¹³C NMR (CDCl₃): δ, 163.76, 130.39, 115.26, 68.56, 58.69, 56.72, 33.89, 32.77, 31.13, 29.00, 28.02.

Quaternary PEI Copolymer: (FIG. 3) The intermediate (c) (2.55 g, 7 mmol) and 1-bromododecane (1.8 g, 7 mmol) and K₂CO₃ (2.10 g, 15 mmol) were stirred with deacylated PEI (0.6 g, 13.95 mmole) intermediate at 95° C. for 96 hours in 50 ml of DMSO solvent. The reaction mixture was filtered and CH₃I (2.94 g, 20.92 mmole) was added to the filtrate. The mixture was stirred at 60° C. for 24 hours, cooled at room temperature and then excess chloroform was added to precipitate quaternized PEI copolymer with 48% yield. (e). ¹H NMR (DMSO): δ, 7.8 (bs, 2H), 7.13 (bs, 2H), 3.65-3.32 (m, 22H), 1.8-0.7 (m, 31H).

Sulfated Quaternary PEI Copolymer (SQ-PEI): The chlorosulfonic (0.10 g, 0.89 mmol) and pyridine (0.035 g, 0.45 mmol) was added to the solution of copolymer (0.7 gg, 0.89 mmole) in DMSO (20 ml). The mixture was stirred for 12 hours at room temperature. The copolymer was precipitated from reaction mixture by adding excess chloroform. The precipitate was filtered and washed with water and later with chloroform. The product was then dried in vacuum. Yield: 51%. PI add IR data.

Antimicrobial Test:

The treated fabrics were tested by AATCC Test Method 147-2003: Antibacterial Activity Assessment of Textile Materials: Parallel Streak Method, which is a preliminary screening and qualitative test. The test was carried out using S. aureus and E. coli representing Gram positive and Gram negative bacteria, respectively. Bacteria are classified into Gram positive or Gram negative categories based on the reaction of bacteria to the Gram stain test. Gram stain result depends on the bacterial cell wall structure. The Gram positive bacterial cell wall consists of plasma membrane, periplasmic space and thick layer of peptidoglycan. The Gram negative bacterial cell wall is more complex and is made up of plasma membrane, periplasmic space, and a thin layer of peptidoglycan. The outer layer consists of lipopolysaccharide and protein. Because of the different cell wall structures the bacteria have different defense mechanisms and therefore it is important to assess the efficacy of antibacterial agent against both types of bacteria to confirm broad range activity.

Three replications were done for each treatment. The bacteria were incubated in a nutrient broth for 24 hours at 37° C. The bacterial solution was diluted 10 fold and the diluted inoculum was used for making parallel streaks across nutrient agar plates. Five parallel streaks of approximately 60 mm length were made on each agar plate with approximately 10 mm spacing between the streaks. The fabric specimen (2.5×5 cm) was kept in intimate contact with the inocolumn streaked agar. The agar plates were incubated for 24 hours at 37° C. in an incubator before taking pictures.

Finishing of Fabric:

The new copolymer was applied by exhaust method to cotton fabric. The copolymer was added to water and stirred to create a dispersion. The bleached cotton fabric (5×5 cm) was treated with finishing solution for 20-30 min at 45-50° C. The pH of the finishing solution was then adjusted to 9-10 by adding NaOH solution. The treatment was continued for 30-40 minutes at 45-50° C. The fabric was rinsed thoroughly with water after the application process and dried in air. The fabric was treated with a 2% finish on weight of fabric (owf) with a material to liquor ratio of 1:40. The treated fabric was cut into two halves and one half was sonicated for 5 minutes to remove physically absorbed finish.

Results and Discussion

Syntheses:

The new copolymer was synthesized in two parts. First, the backbone of the polymer was synthesized by deacylation of poly (2-ethyl-2-oxazoline) to get linear polyethylenimines (PEI). In the second part the pendant group was synthesized in a series of steps. The mercaptophenol was treated with bromoethanol to obtain 4-(2-hydroxyethylsulfanyl)phenol. The obtained product was then reacted with 2KHSO₅.KHSO₄.K₂SO₄ (Oxone™) which is a commercially available oxidizing agent to yield 4-(2-hydroxyethansulfonyl) phenol. The obtained intermediate was then finally reacted with dibromohexane to yield 2-(4-(6-bromohexyloxy) phenylsulfonyl) ethanol which we use as pendant group in the final polymer. The synthesized pendant group has one bromo end group which can react with linear PEI and the hydroxy end of the pendant group can be modified to generate fiber reactive crosslinker. The obtained pendant group and bromododecane (50:50) were grafted onto linear PEI. The obtained copolymer was quaternized with iodomethane to create a quaternary PEI. The quaternary PEI was then sulfated with chlorosulfonic acid to obtain the final product which under appropriate application conditions can react with the fiber.

The syntheses of all the compounds were confirmed by NMR and FTIR spectroscopy. The compounds and intermediates were successfully synthesized with moderate to high yield. FIGS. 4, 5, 6 and 7 show proton and carbon NMR of 2-(4-(6-bromohexyloxy) phenylsulfonyl) ethanol and quaternary PEI. Currently, optimization of reaction conditions is being done to improve yield of quaternary PEI and SQ-PEI compounds.

The final copolymer is sparingly soluble in standard NMR solvents like CDCl₃, DMSO-d₆, and D₂O and therefore the product was confirmed by FTIR spectra. The FTIR spectra of quaternized PEI and sulfated quaternary PEI exactly matches peak by peak except there are additional peaks around ˜1000-1090 cm⁻¹ for S—O—C stretching vibrations after introducing sulfate group on the polymer. The bands around 1400 and 1200 cm⁻¹ are attributed to asymmetric and symmetric stretching vibrations of sulfone groups (—SO₂—) in the polymer (FIG. 7).

Microbiological Testing:

The qualitative analysis was confirmed by the AATCC 147 test, which shows that the polymer works as an effective antibacterial agent. There is no zone of inhibition around the fabric, but the finish effectively kills all the bacteria which come in contact with fabric, and there are no bacterial colonies under the finished fabric. The results suggest that the polymer does not leach out from finished fabric (FIGS. 8 and 9). The treated fabric shows the same effectiveness after harsh sonication treatments (FIG. 10) indicating that the copolymer forms a covalent bond with the cellulose. It is also observed that the finishing agent is effective against both S. aureus and E. coli, which are Gram positive and Gram negative bacteria, respectively. This indicates that the finishing agent can be effective against a broad range of bacteria.

Application on Substrate:

The Sulfated quaternary polyethylenimine (SQ-PEI) copolymer forms a dispersion in water at a neutral pH and dissolves completely in water at alkaline pH due to salt formation at sulfated group. The polymer is expected to undergo Michael addition reaction to form a covalent bond with substrate under alkaline conditions at 40-50° C. The vinyl group generated under alkaline conditions can react with the nucleophile of substrate to form a covalent bond. The covalent attachment of copolymer to fiber will render durability to the finish. The general reaction schematic of polymer with substrate is shown in FIG. 11.

Conclusion

Embodiments of the copolymer have very promising initial results and have the potential to be incorporated in current production lines of textile processing. There was no change in the visual or physical appearance of the fabric finished with sulfated quaternary polyethylenimine (SQ-PEI). The SQ-PEI finished cotton fabric showed antibacterial activity against both S. aureus and E. coli, Gram positive and Gram negative bacteria, respectively. The finished fabric showed antibacterial activity even after sonication.

References, each of which is incorporated herein by reference

-   -   1. Patrick, G. L., An Introduction to Medicinal Chemistry.         Oxford University Press: 1995; pp 336     -   2. Mitesh B. Patel, S. A. P., Arabinda Ray, Rajni M. Patel,         Journal of Applied Polymer Science, Vol. 89, 2003, pp 895-900     -   3. Yuan G. Robin c. Textile Research Journal, Vol 78 (1), 2009,         pp 60-72     -   4. Lichter J., Vliet K., and Rubner M., Macromolecules, Vol 42,         2009, pp 8573-8586.     -   5. Bajaj, P., Journal of Applied Polymer Science, Vol. 83, 2002,         pp 631-659.     -   6. El-Refaie Kenawy, S. D. W., Roy Broughton, Biomacromolecules         Vol. 8, No. 5, 2007, pp 1359-1384.     -   7. Lin J, S. Q., Kim Lewis, Alexander Klibanov, Biotechnology         and Bioengineering Vol 83, 2003, (2), pp 168-172     -   8. Schindler W. D., Hauser P. J., ‘Chemical Finishing of         Textiles’, Woodhead Publishing in Textiles: 2000; pp 7.     -   9. Meadows Christopher D., Gervay-Hague J., Medicinal Research         Reviews, Vol. 26, No. 6, 2006 pp 793-814.     -   10. Mini Thomas, James J. Lu, Qing Ge, Chengcheng Zhang, Jianzhu         Chen, and Klibanov A. M., PNAS, Vol 102, 2005, (16), pp         5679-5684.     -   11. Scalone M., Waldmeier P., Organic Process Research &         Development, Vol. 7, 2003, (3), pp418-425.

It should be noted that ratios, concentrations, amounts, and other numerical data may be expressed herein in a range format. It is to be understood that such a range format is used for convenience and brevity, and thus, should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. To illustrate, a concentration range of “about 0.1% to about 5%” should be interpreted to include not only the explicitly recited concentration of about 0.1 wt % to about 5 wt %, but also include individual concentrations (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.5%, 1.1%, 2.2%, 3.3%, and 4.4%) within the indicated range. In an embodiment, the term “about” can include traditional rounding according to significant figures of the numerical value. In addition, the phrase “about ‘x’ to ‘y’” includes “about ‘x’ to about ‘y’”.

Many variations and modifications may be made to the above-described embodiments. All such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims. 

Therefore, at least the following is claimed:
 1. A polymer comprising: a sulfated quaternary polyethylenimine (PEI) copolymer represented by Structure A,

wherein R1 and R2 are each independently selected from an alkyl group, wherein A is a counter ion, and wherein m and n are each independently 1 to
 25. 2. The polymer of claim 1, wherein R1 has the formula of C_(q)H_(2q+1), where q is 1 to 25, and R2 has the formula C_(r)H_(2r), where r is 1 to
 25. 3. The polymer of claim 1, wherein the A is selected from the group consisting of: chloride, bromide, iodide, an alkyl sulfate anion, tetrafluoroborate, tosylate, sulfate, chlorate, and a combination thereof.
 4. A structure, comprising: a sulfated quaternary polyethylenimine (PEI) copolymer represented by Structure A,

wherein R1 and R2 are each independently selected from an alkyl group, wherein A is a counter ion, wherein m and n are each independently 1 to 25, wherein the sulfated quaternary PEI copolymer is covalently attached to the structure, and wherein the structure has an antimicrobial characteristic.
 5. The structure of claim 4, wherein the structure is selected from the group consisting of: a fabric, a textile article, a natural fiber, a synthetic fiber, a porous membrane, and a combination thereof.
 6. The structure of claim 4, wherein R1 has the formula of C_(q)H_(2q+1), where q is 1 to 25, and R2 has the formula C_(r)H_(2r), where r is 1 to 25, and wherein the A is selected from the group consisting of: chloride, bromide, iodide, an alkyl sulfate anion, tetrafluoroborate, tosylate, sulfate, chlorate, and a combination thereof.
 7. A method of making a polymer, comprising: preparing a backbone of the polymer by deacylation of poly (2-ethyl-2-oxazoline) to produce linear polyethylenimines (PEI); preparing a pendant group; and grafting the pendant group to the backbone and then quaternizing with a quaternizing compound to create a quaternary PEI having structure A:

wherein R1 and R2 are each independently selected from an alkyl group, wherein A is a counter ion and wherein m and n are each independently 1 to
 25. 8. The method of claim 7, wherein preparing the pendant group includes: treating bromoethanol with mercaptophenol to obtain 4-(2-hydroxyethylsulfanyl) phenol; reacting the obtained product with 2KHSO₅.KHSO₄.K₂SO₄ to yield 4-(2-hydroxyethansulfonyl) phenol; and reacting the obtained intermediate with dibromohexane to yield 2-(4-(6-bromohexyloxy) phenylsulfonyl) ethanol to yield the pendant group.
 9. The method of claim 8, wherein the pendant group has one bromo end group which reacts with linear PEI and the hydroxy end of the pendant group is modified to generate a fiber reactive crosslinker.
 10. The method of claim 4, wherein the quaternizing compound is iodomethane.
 11. A method of preparing an antibacterial textile article, comprising: providing a sulfated quaternary polyethylenimine (PEI) copolymer having structure A

wherein R1 and R2 are each independently selected from an alkyl group, wherein A is a counter ion, and wherein m and n are each independently 1 to 25; introducing the sulfated quaternary PEI copolymer to a textile article having a group selected from NH₂, OH, and SH groups, while in the presence of an alkali solution; and reacting the sulfated quaternary PEI copolymer with the textile article to produce covalent bonds between the sulfated quaternary PEI copolymer and the textile article.
 12. The method of claim 11, wherein the structure is selected from the group consisting of: a fabric, a textile article, a natural fiber, a synthetic fiber, a porous membrane, and a combination thereof.
 13. The method of claim 11, wherein R1 has the formula of C_(q)H_(2q+1), where q is 1 to 25, and R2 has the formula C_(r)H_(2r), where r is 1 to
 25. 14. The method of claim 11, wherein the A is selected from the group consisting of: chloride, bromide, iodide, an alkyl sulfate anion, tetrafluoroborate, tosylate, sulfate, chlorate, and a combination thereof.
 15. An antibacterial textile article prepared according to claim
 11. 16. A structure comprising, a deprotonated derivative of the polymer of claim 1 covalently bound to polysaccharide.
 17. The structure of claim 16, where the polysaccharide is cellulose.
 18. The structure of claim 16, where the polysaccharide is hemicellulose. 